Bringing metal into shape
PRODUCTION
Welcome to ERVO contract production. This is where we produce metal prototypes, components, and complete assemblies to top precision. State-of-the-art machinery supplied by globally leading manufacturers, plus a highly skilled workforce guarantee the uncompromising quality of all the products from our metal production shop. Our certified process management secures an optimal goods flow. And our ultra-precision measuring technology ensures top quality of our ERVO production. So you benefit from on-time delivery of top-quality metal components.
High quality
On time
ISO certified
Failsafe
Ø RAW MATERIAL input
Aluminum
t
Steel
t
Copper
t
Ø COMPONENT output
Produced components
Ø CHIP output
Aluminum
t
Steel
t
Copper
t
Machinery at ERVO
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HELLER HF3500 GEN1
Horizontal 5-axis machining centre with pallet changer
Travel range: X=710 Y=750 Z=710
Tool holder: HSK-A 63
Tool magazine: 240 tool places
Spindle speed: 18,000 rpm
Control system: Siemens
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HELLER FP4000
Horizontal 5-axis machining centre with 10-place Fastems pallet container
Travel range: X=800 Y=800 Z=1045
Tool holder: HSK-A 63
Tool magazine: 409 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
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HELLER H4000 GEN4
Horizontal 4-axis machining centre with pallet changer
Travel range: X=800 Y=800 Z=800
Tool holder: HSK-A 63
Tool magazine: 160 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
Amount2
HELLER H2000 GEN2
Horizontal 4-axis machining centre with pallet changer
Travel range: X=630 Y=630 Z=630
Tool holder: HSK-A 63
Tool magazine: 160 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
Amount2
HELLER H4000 GEN2
Horizontal 4-axis machining centre with 4-place pallet pool
Travel range: X=800 Y=800 Z=800
Tool holder: SK 40
Tool magazine: 240 tool places
Spindle speed: 10,000 rpm
Control system: Siemens
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HELLER H4000 GEN2
Horizontal 4-axis machining centre with pallet changer
Travel range: X=800 Y=800 Z=800
Tool holder: HSK-A 63
Tool magazine: 80 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
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HELLER MC16
Horizontal 4-axis machining centre with 4-place pallet pool
Travel range: X=630 Y=630 Z=630
Tool holder: HSK-A 63
Tool magazine: 240 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
Amount5
HELLER MC16
Horizontal 4-axis machining centre with pallet changer
Travel range: X=630 Y=630 Z=630
Tool holder: HSK-A 63
Tool magazine: 160 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
Amount3
HELLER MC25
Horizontal 4-axis machining centre with pallet changer
Travel range: X=800 Y=800 Z=800
Tool holder: HSK-A 63
Tool magazine: 80 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
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HELLER MC25
Horizontal 4-axis machining centre with 4-place pallet pool
Travel range: X=800 Y=800 Z=800
Tool holder: HSK-A 63
Tool magazine: 160 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
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2x HELLER MC25
Horizontal 4-axis machining centre with 20-place Fastems pallet container
Travel range: X=800 Y=800 Z=800
Tool holder: HSK-A 63
Tool magazine: 240 tool places
Spindle speed: 16,000 rpm
Control system: Siemens
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INDEX G220
Turning-milling centre with bar loader
Chuck diameter 210 mm / Turning length 1,000 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
1 tool spindle / HSK-T 40 / 18,000 rpm / 140 tool places
1 turret 18 places / Driven tools / VDI30 / 7,200 rpm
Control system: Siemens
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INDEX G220
Turning-milling centre
Chuck diameter 210 mm / Turning length 1,000 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
1 tool spindle / HSK-T 40 / 18,000 rpm / 140 tool places
1 turret 12 places / Driven tools / VDI30 / 7,200 rpm
Control system: Siemens
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INDEX R300
Turning-milling centre with Promot gantry loader
Chuck diameter 315 mm / Turning length 300 mm / Spindle opening Ø 102 mm
Main and opposing spindle / Speed 3,500 rpm
2 tool spindles / HSK-T 63 / 9,000 rpm / 140 tool places
Control system: Siemens
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INDEX G160
Turning-milling centre
Chuck diameter 200 mm / Turning length 800 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
1 tool spindle / HSK-T 40 / 6,000 rpm / 32 tool places
2 turrets 12 places / Driven tools / VDI25 / 6,000 rpm
Control system: Siemens
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INDEX G200
Turning-milling centre
Chuck diameter 165 mm / Turning length 600 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
1 tool spindle / HSK-T 40 / 6,000 rpm / 6 tool places
2 turrets 14 places / Driven tools / VDI25 / 6,000 rpm
Control system: Siemens
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INDEX C200
Automatic turning machine with rod loader
Chuck diameter 160 mm / Turning length 550 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
3 turrets 14 places / Driven tools / VDI25 / 8,000 rpm
Control system: Siemens
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DMG MORI DMU75 MONOBLOCK
Vertical 5-axis machining centre
Travel range: X=750 Y=650 Z=560
Tool holder: HSK-A 63
Tool magazine: 60 tool places
Spindle speed: 20,000 rpm
Control system: Heidenhain
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DMG DMU70 EVOLUTION LINEAR
Vertical 5-axis machining centre
Travel range: X=750 Y=600 Z=520
Tool holder: HSK-A 63
Tool magazine: 60 tool places
Spindle speed: 18,000 rpm
Control system: Heidenhain
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DMG MORI DMU50
Vertical 5-axis machining centre
Travel range: X=550 Y=450 Z=400
Tool holder: HSK-A 63
Tool magazine: 30 tool places
Spindle speed: 14,000 rpm
Control system: Heidenhain
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DMG MORI NHX4000
Horizontal 4-axis machining centre with pallet changer
Travel range: X=560 Y=560 Z=660
Tool holder: HSK-A 63
Tool magazine: 60 tool places
Spindle speed: 20,000 rpm
Control system: Siemens
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DMG MORI NTX1000
Turning-milling centre
Chuck diameter 200 mm / Turning length 800 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 6,000 rpm
1 tool spindle / Capto C5 / 12,000 rpm / 76 tool places
2 turrets 12 places / driven tools / BMT45 / 10,000 rpm
Control system: Siemens
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DMG GMX250 LINEAR
Turning-milling centre
Chuck diameter 315 mm / Turning length 1000 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
1 tool spindle / HSK-T 63 / 12,000 rpm / 80 tool places
1 turret 12 places / Driven tools / VDI40 / 6,000 rpm
Control system: Siemens
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DMG MORI SPRINT65
Automatic turning machine with rod loader
Chuck diameter 165 mm / Turning length 420 mm / Spindle opening Ø 65 mm
Main and opposing spindle / Speed 5,000 rpm
3 turrets 12 places / Driven tools / VDI30 / 9,000 rpm
Control system: Siemens
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DMG MORI NLX2500/700
Universal turning machines
Chuck diameter 250 mm / Turning length 700 mm / Spindle opening Ø 102 mm
Main and opposing spindle / Speed 2,500 rpm
1 turret 20 places / driven tools / BMT45 / 10,000 rpm
Control system: Mitsubishi
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DMG MORI NLX2500/700
Universal turning machines
huck diameter 250 mm / Turning length 700 mm / Spindle opening Ø 80 mm
Main spindle with tailstock / Speed 4,000 rpm
1 turret 20 places / Driven tools / BMT45 / 10,000 rpm
Control system: Mitsubishi
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DMG MORI NLX1500/500
Universal turning machines
Chuck diameter 200 mm / Turning length 500 mm / Spindle opening Ø 52 mm
Main and opposing spindle / Speed 6,000 rpm
1 turret 20 places / driven tools / BMT45 / 10,000 rpm
Control system: Mitsubishi
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DMG CTX310 ECO
Universal turning machines
Chuck diameter 210 mm / Turning length 400 mm / Spindle opening Ø 50 mm
Main spindle with tailstock / Speed 5,000 rpm
1 turret 12 places / Driven tools / VDI30 / 6,000 rpm
Control system: Siemens
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WEILER E40
Cycle turning machine
Chuck diameter 250 mm / Turning length 1,000 mm / Spindle opening Ø 66 mm
Main spindle with tailstock / Speed 3,500 rpm
1 turret 8 places / Driven tools / VDI30 / 6,000 rpm
Control system: Weiler
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WEILER PRAKTIKA GSD
Conventional turning machine
Chuck diameter 160 mm / Turning length 650 mm / Spindle opening Ø 43 mm
Main spindle with tailstock / Speed 2,500 rpm
Amount2
FPS DECKEL FP 2 NC
Cycle milling machine
Travel range: X=300 Y=220 Z=400
Tool holder: SK 40
Spindle speed: 6,000 rpm
Control system: Heidenhain
Amount1
FPS DECKEL FP 4 NC
Cycle milling machine
Travel range: X=560 Y=500 Z=450
Tool holder: SK 40
Spindle speed: 6,000 rpm
Control system: Heidenhain
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BEHRINGER HBM440A
Automated band saw with automatic feed and discharge
Cutting range: 440 mm
Drive power: 11 kW
Cutting speed: 15–150 m/min
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KASTO WIN A 4.6
Automated band saw
Cutting range: 460 mm
Drive power: 4 kW
Cutting speed: 15–150 m/min
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KASTO SSB A 2
Vertical automated band saw
Cutting range: 260 mm
Drive power: 5.5 kW
Cutting speed: 15–125 m/min
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PRESSTA EISELE PROFILMA 600 R
Fully automated circular saw
Cutting range: 210 x 350 mm
Drive power: 18.5 kW
Speed range: 2,000–3,500 rpm
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MITUTOYO CRYSTA APEX V 9208
3D coordinate measuring machine
Measuring range: X=900 Y=2000 Z=800
Touch probe system: PH10MQME PLUS motorised turn/pivot head and
SP25M scanning measuring head
Software: MCosmos
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MITUTOYO CRYSTA APEX S 9166
3D coordinate measuring machine
Measuring range: X=900 Y=1600 Z=600
Touch probe system: PH10MQME PLUS motorised turn/pivot head and
SP25M high-performance scanning measuring head
Software: MCosmos
Amount2
MITUTOYO QUICK VISION APEX
3D CNC image processing measuring system
Measuring range: X=300 Y=200 Z=200
Illumination: programmable white LED transmitted light /
LED coaxial light with variable light colour /
4-quadrant ring light with variable light colour
Measuring system: high-resolution CCD black and white camera
High-precision measurement lens x 1 /
Programmable magnification changer x 1, x 2 and x 6
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MITUTOYO CONTRACER CV-4500
Contour measuring system
Measuring range: X=200 Z1=60 Z2=500
Features: tiltable X-axis / Extensive contour measuring functions / Motorised axes /
Automatic performance and multi-point measurement with the probe raising-lowering function
Software: Formtracepak
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MITUTOYO SURFTEST SV-3200
Surface roughness measuring system
Measuring range: X=200 Z1=800 µm 80 µm 8 µm Z2=500
Features: Tiltable X-axis / Extensive roughness measuring functions /
Motorised axes / Automatic measurement and evaluation of the required
roughness parameters
Software: Formtracepak
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TROTEC SP 1500
CO2 laser cutting system
Processing area: 1,500 x 1,250 mm
Max. workpiece height: 53 mm
Laser power: 60–400 watt
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TRUMPF TRUMARK STATION 5000
Marking system with rotary axis
Travel range: X=300 Y=300 Z=500
Wavelength: 1062 nm ± 3 nm
Max. marking area size: 290 mm x 290 mm
at focal length 420 mm
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HÖCKH MULTICLEAN
Fully automatic ultrasound cleaning system
Single-chamber three-bath ultrasound cleaning system on watery basis
Amount1
MAFAC PALMA
Ultrasound cleaning system
Single-chamber three-bath ultrasound cleaning system on watery basis
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WALTHER TROWAL TFM 120/56
Trough-type grinding finishing system
Power: 3.5 kW
Effective volume: 270 litres
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USF WALTHER TROWAL CV225
Round grinding finishing system
Power: 2 kW
Effective volume: 200 litres
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VIBROCHIMICA INS. VB 1260
Ball polishing system
Power: 2x3.5 kW
Effective volume: 430 litres
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